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Dead Weight Pressure Gauge Tester > DW 30 Series

Models of DW 30 series are provided with 2 free piston assemblies for giving Low Pressure range with smaller steps and High Pressure range with larger steps in a single instrument with substantial cost saving. The ratio of areas of LP and HP Free Pistons is generally 10:1. Ratio of 5:1 or 20:1 can also be provided.

WORKING PRINCIPLE: The Dead Weight Pressure Gauge Testers make use of the relationship between pressure acting on the known area of a vertically free floating piston producing a force balanced by known dead weight.

MAIN COMPONENTS of the tester are :-

Screw Pump: It is used to generate pressure in the circuit of adequate capacity and is operated by a spoked handle which permits easy and accurate setting of pressure.

Priming Pump: (provided only in High Pressure Calibrators) : It is a lever operated pump used for providing continuous oil delivery for filling up large gauges or even external piping. This pump is capable of developing 5% — 10% of the instrument range. Isolating valves are provided at both ends. It forms a unique closed circuit for effective air removal.

Free Piston Assembly: It is made of special steel, hardened, tempered, ground and lapped to accurate size and very fine surface finish provides true floating action.

Set of Weights: Each weight is directly marked in convenient values of pressure and is easily stacked on the weight carrier which is placed on to the free piston. Dual range Dead Weight Testers (DW 30 series) have dual markings on each weight for low & high pressure ranges respectively. The calibration can be provided in various units of pressure measurement namely kgf/cm2, bar, lbf/in2, kPa, KN/m2 as per customer requirement. Weights are available in two material options : MS Phosphated black & SS 304. Storage box is provided for storing weights safely.

Gauge Connector: of 1/2" BSP (female) union for connecting the gauge to be tested. Gauges with other connecting threads may be connected using adoptors provided.

Base Plate: The instrument is mounted on a sturdy base plate provided with levelling screws. The entire circuit is covered by a sheet metal cover.

Incremental Weights: to provide smaller steps (better least count) is available for all models at extra cost.

Calibration / Traceability: Calibration is done against Master Dead Weight Pressure Gauge Tester certified and characterised by National Physical Laboratory, New Delhi using cross-float method. Our instruments are of the accuracies +/- 0.1%, +/- 0.05% & +/- 0.03% and are backed by test certificates traceable to National Standard to meet the requirements of ISO 9000, QS 14000 and other Inspection Agencies.

MODEL   RANGE (kgf / cm2) RANGE (lbf / in2) RANGE (bar) RANGE (MPa)
DW30 Min. Step Max. Min. Step Max. Min. Step Max. Min. Step Max.
REGULAR L.P. 0.2 0.05 16 2 1 200 0.2 0.05 16 0.02 0.005 1.6
H.P. 10 0.5 160 100 10 2000 10 0.5 160 1 0.05 16
INC L.P. 0.2 0.002 16 2 0.05 200 0.2 0.002 16 0.02 0.0002 1.6
H.P. 10 0.02 160 100 0.5 2000 10 0.02 160 1 0.002 16

MODEL   RANGE (kgf / cm2) RANGE (lbf / in2) RANGE (bar) RANGE (MPa)
DW31 Min. Step Max. Min. Step Max. Min. Step Max. Min. Step Max.
REGULAR L.P. 0.4 0.1 25 5 1 360 0.4 0.1 25 0.04 0.01 2.5
H.P. 24 1 250 240 10 3600 24 1 250 2.4 0.1 25
INC L.P. 0.4 0.005 25 5 0.05 360 0.4 0.005 25 0.04 0.0005 2.5
H.P. 24 0.05 250 240 0.5 3600 24 0.05 250 2.4 0.005 25

MODEL   RANGE (kgf / cm2) RANGE (lbf / in2) RANGE (bar) RANGE (MPa)
DW32 Min. Step Max. Min. Step Max. Min. Step Max. Min. Step Max.
REGULAR L.P. 0.4 0.1 40 5 1 550 0.4 0.1 40 0.04 0.01 4
H.P. 34 1 400 500 10 5500 34 1 400 3.4 0.1 40
INC L.P. 0.4 0.005 40 5 0.05 550 0.4 0.005 40 0.04 0.0005 4
H.P. 34 0.05 400 500 0.5 5500 34 0.05 400 3.4 0.005 40

MODEL   RANGE (kgf / cm2) RANGE (lbf / in2) RANGE (bar) RANGE (MPa)
DW33 Min. Step Max. Min. Step Max. Min. Step Max. Min. Step Max.
REGULAR L.P. 1 0.2 55 10 2 800 1 0.2 55 0.1 0.02 5.5
H.P. 50 2 600 600 20 8000 50 2 600 5 0.2 60
INC L.P. 1 0.01 55 10 0.1 800 1 0.01 55 0.1 0.001 5.5
H.P. 50 0.1 600 600 1 8000 50 0.1 600 5 0.01 60

MODEL   RANGE (kgf / cm2) RANGE (lbf / in2) RANGE (bar) RANGE (MPa)
DW34 Min. Step Max. Min. Step Max. Min. Step Max. Min. Step Max.
REGULAR L.P. 1 0.2 75 10 2 1200 1 0.2 75 0.1 0.02 7.5
H.P. 50 2 800 600 20 12000 50 2 800 5 0.2 80
INC L.P. 1 0.01 75 10 0.1 1200 1 0.01 75 0.1 0.001 7.5
H.P. 50 0.1 800 600 1 12000 50 0.1 800 5 0.01 80

MODEL   RANGE (kgf / cm2) RANGE (lbf / in2) RANGE (bar) RANGE (MPa)
DW35 Min. Step Max. Min. Step Max. Min. Step Max. Min. Step Max.
REGULAR L.P. 1 0.2 100 10 2 1500 1 0.2 100 0.1 0.02 10
H.P. 50 2 1000 600 20 15000 50 2 1000 5 0.2 100
INC L.P. 1 0.01 100 10 0.1 1500 1 0.01 100 0.1 0.001 10
H.P. 50 0.1 1000 600 1 15000 50 0.1 1000 5 0.01 100

FIELDS OF APPLICATION:
Automobile Industry
Breweries & Distilleries
Textile Industry
Pipe Manufacturers
Pipeline Contractors
Metals Industry
Cement Industry
Electronics Industry
Paper Industry
Engineering Industry
Food & Drug Industry
Chemicals & Fertilizer Industry
Glass Industry
Industrial & Medical Gases
Sugar Industry
Gas & LPG Cylinders
Petroleum & Petrochemical Industry
Airlines
Railways
Defence Organisation
Engg. Colleges & Training Institutes
Ceramic Industry
Thermal Power Stations
Hydro-Electric Power Generation
   
STANDARD PARAMETERS
Gravity : 9080665 m/s2
Air Density : 1.159087 Kg/m3 (For Low Pressure)
                        1.155872 Kg/m3 (For High Pressure)

OPERATING FLUID:
Hydraulic Oil
  (Multigrade Mobil Oil)
   
STANDARD ACCESSORIES:
Storage Box for Weights
Set of Spare Seals
Dust Cover
Instruction Manual
Tin of Oil (1/2 L)
Adaptors : M20 x 1.5, 1/4" BSP & 3/8" BSP
Standard Tool Kit including Spanners, Allen Key, Screw Driver, Spirit Level
   
MATERIAL OF CONSTRUCTION
Piston : HCHCr / Tungsten Carbide
Cylinder : HCHCr / Tungsten Carbide
Base Instrument : MS Painted
Pipelines : Stainless Steel
Weights : Stainless Steel / MS Phosphated Black
   
OPTIONAL ACCESSORIES
Adaptors 1/8", 1/4", 3/8", 1/2" NPT
Angle Connection (1/2" M x 1/2" F BSP)
Pointer Puller & Pointer Punch
Steel Carrying Box for Tester
   
ENVIRONMENTAL CONDITIONS
Temperature : 23oC +/- 1oC
Humidity : 50% +/- 10%
   
ACCURACIES AVAILABLE
+/- 0.1% of reading taken

+/- 0.05% of reading taken

+/- 0.03% of reading taken

DW 10 SERIES      |      DW 20 SERIES      |      DW 30 SERIES



Dead Weight Pressure Gauge Tester
  |  Dead Weight Vacuum Gauge Tester  |  Comparison Test Pump for Pressure  |  Comparison Test Pump for Vacuum  |  Master Dial Pressure / Vacuum Gauges
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